Decisional DNA (DDNA) Based Machine Monitoring and Total Productive Maintenance in Industry 4.0 Framework

Title
Decisional DNA (DDNA) Based Machine Monitoring and Total Productive Maintenance in Industry 4.0 Framework
Publication Date
2022-07
Author(s)
Shafiq, Syed Imran
Sanin, Cesar
( author )
OrcID: https://orcid.org/0000-0001-8515-417X
Email: cmaldon3@une.edu.au
UNE Id une-id:cmaldon3
Szczerbicki, Edward
Type of document
Journal Article
Language
en
Entity Type
Publication
Publisher
Taylor & Francis Inc
Place of publication
United States of America
DOI
10.1080/01969722.2021.2018549
UNE publication id
une:1959.11/61748
Abstract

The entire manufacturing spectrum is transforming with the advent of Industry 4.0. The features of Set of Experience Knowledge Structure (SOEKS) and Decisional DNA (DDNA) were utilized for developing Virtual Engineering Objects (VEO), Virtual Engineering Process (VEP) and Virtual Engineering Factory (VEF), which in turn facilitate the creation of smart factories. In this study, DDNA based Machine Monitoring for Total Maintenance in Industry 4.0 framework is demonstrated. The concept of VEO is used for the Tool and Equipment Monitoring, while for the Plants Operations Monitoring and Quality Monitoring, VEP and VEF are employed. Query extraction feature of DDNA is exploited for Adaptive Control. This study shows that Machine Efficiency (ME) can be monitored along with analysis of machine KPI’s like breakdown time, setting time, and other losses. Moreover, reports can be generated efficiency-wise, breakdown-wise, operator-wise. The data of these reports is used to predict and make future decisions related to machine maintenance.

Link
Citation
Cybernetics and Systems, 53(5), p. 510-519
ISSN
1087-6553
0196-9722
Start page
510
End page
519

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